Capsules have become an incredibly popular method of consuming supplements, medications, and health products over the last few decades. As demand continues to grow, many manufacturers are finding their capsule filling equipment is outdated, inefficient, or unable to keep up with production requirements. Investing in a modern capsule filler presents immense opportunities to bolster productivity and profits.
This article will explore seven key benefits of upgrading to a contemporary automatic capsule making machine. From enhanced output speeds to improved versatility and precision, embracing the latest capsule technology can transform your operations and bottom line. Read on to learn more.
Higher Output Volumes
A modern capsule making machine is engineered for speed, capable of producing up to 100,000 capsules per hour. This is over triple the output of many older models. By minimizing downtime and maximizing precision, an automated capsule machine with advanced components can breeze through jobs in a fraction of the time. The resulting increase in hourly and daily production enables you to better keep pace with customer demand.
Precision Dosing and Consistent Fill Weights
Employing precision pumps and advanced sensors, contemporary capsule fillers dose ingredients with far greater accuracy than ever before. The most high-tech options provide near perfect fill weights within 2% variation, while some machines even achieve an incredible 1%. This consistency ensures each capsule contains the precise intended amount of powder or liquid contents. This level of quality control builds trust and reliability with your customers.
Recipe Flexibility and Adjustability
The latest capsule making equipment is designed to seamlessly produce a wide spectrum of formulations, enabling you to expand your product lines. With a large memory capacity for custom settings and the ability to quickly tweak configurations, a versatile modern machine can effortlessly switch between products. This agility allows you to respond nimbly to market demand.
User-Friendly and Intuitive Controls
While earlier capsule fillers often had complex and dated interfaces, contemporary machines feature intuitive touchscreen controls modeled after smartphone and tablet operating systems. This familiar layout allows operators to quickly navigate settings, make precise adjustments on the fly, access informational displays, and resolve issues with minimal downtime. Extensive automation also means less hands-on oversight is required during jobs.
Compact Equipment Footprint
Innovations in engineering and design allow for incredible power and speed from capsule making equipment with a surprisingly compact footprint. By employing spacesaving configurations, stacking components, and minimizing machinery bulk, contemporary capsule fillers leave you ample room to incorporate additional complementary machines like band sealers. This expands your production ecosystem within tight production floors.
Enhanced Connectivity and Remote Access
The latest network-connected capsule fillers allow for comprehensive data collection and analysis, along with remote machine configuration and troubleshooting. By tracking Detailed metrics on formulation characteristics, throughput, errors, downtime and more, you can pinpoint areas for refinement and efficiency gains. And by adjusting settings and resolving errors remotely through cloud-based interfaces, issues can be addressed with less disruption.
Superior Cleaning and Changeover Functions
With advanced self-cleaning technologies, contemporary capsule machines help minimize changeover time and effort between production runs. Features like CIP systems, automated lubrication of components, tablet rejecting functions, and vacuum-based powder recovery systems dramatically cut transition times. This allows for greater scheduling flexibility and more uptime dedicated directly to filling capsules.
Conclusion
From increasing output volumes to optimizing versatility, quality control and equipment connectivity, upgrading to a modern capsule filler is a worthwhile investment for manufacturers seeking to bolster productivity while meeting growing market demand. With solutions scaled for every level of production, integrating an automated capsule making machine can help breathe new efficiency into your operations. By partnering with an experienced capsule machinery supplier, manufacturers can ensure they select equipment aligned with their unique needs and budget.
